Method for Making High-Performance Carbon Nanotube Reinforced Polymer Composites through Integrating Alignment and Tailored Degree of Functionality

This invention provides a novel technique to make high-performance carbon nanotube (CNT) polymer composite through integrating alignment and tailored degree of functionalization of carbon nanotubes. Lack of alignment, weak interface bonding, and low CNT concentration are major obstacles for developing high mechanical performance CNT reinforced composites. The team at FSU has developed several unique techniques to realize alignment and interfacial bonding improvement through chemical functionalization. With the demonstrated alignment and tailored functionalization, record-high mechanical performance of CNT polymeric matric composites can be achieved. Active epoxide groups on CNTs created through the chemical functionalization can react with amine and phenolic hydroxyl groups. Therefore, interfacial bonding between nanotube and matrices, such as epoxy and bismaleimide (BMI) resin, can improve resulting nanocomposites. Specifically, the proper combination of alignment enhancement and tailored functionalization led to record high mechanical and electrical performance. This novel method created high mechanical properties exceeding state-of-the-art carbon fiber composites which are widely sued in aerospace, defense, and sporting goods, etc.